Description of Individual Course Units
Course Unit CodeCourse Unit TitleType of Course UnitYear of StudySemesterNumber of ECTS Credits
MEK21220158225FLEXIBLE MANUFACTURING SYSTEMSCompulsory243
Level of Course Unit
Short Cycle
Objectives of the Course
It is aimed to model the workpiece to be produced by using this derste BDÜ software and to gain competence to produce this modeled work on CNC lathe and CNC milling bench.
Name of Lecturer(s)
öğr. gör. Mustafa MUTLU
Learning Outcomes
1 1. Using the CAM program,
22. Using CAM programs on the lathe,
33. To use the freeware CAM programs
4Using freeware CAM programs 2
5
Mode of Delivery
Evening Education
Prerequisites and co-requisities
None
Recommended Optional Programme Components
None
Course Contents
A. BIT Program 1. Making the working screen and drawing settings 2. Drawing commands and drawing 3. Drawings, edit ready-made models 4. Create a file (specify the shape of the rough part) 5. Setting the reference point 6. Saving made drawings B. The BDU Program 1. Making the working screen and drawing settings 2. 3D Drawing commands and 3D drawing 3. Drawings, edit ready-made models 4. 3D File creation options (specifying the rough part shape) 5. Setting the reference point 6. Identification of elements on solid model parts 7. Save drafts made
Weekly Detailed Course Contents
WeekTheoreticalPracticeLaboratory
1 Drawing commands and drawing, Drawing, Editing prefabricated files, Creating a file (specifying rough shape), Setting a reference point, Saving made drawings
2Drawing commands, Drawing commands, 3D drawing, Drawing, Editing ready-made models, 3D Logging options (specifying the rough part shape), Setting the reference point, Defining elements on the solid model part, Saving the drawn drawings
3 A) Turning operation b) Coarse turning operation c) Finishing turning operation d) Coarse channel turning operation e) Control of precise channel turning operation f) Drilling operation g) Hole
4Simulating toolpaths, choosing bench code pre-processor to derive NC codes,
5Deriving NC codes, data transfer methods to CNC lathe
6Data transfer methods from CNC lathes, Preparing the CNC lathes for machining parts, CNC machining of parts by way of machined tools
7Selecting the machining to be used a) Surface milling process b) Rough and intermediate roughing process c) Drilling process d) Profile milling process e) Channel milling process f) Finishing milling process, Simulating tool paths
8Midterm
9 Selecting the machining to be used a) Surface milling process b) Rough and intermediate roughing process c) Drilling process d) Profile milling process e) Channel milling process f) Helix milling process g) Precise (finishing) milling process h) Precision surface and edge cleaning process, Simulation of tool paths
10CNC milling machine data transfer methods, CNC milling machine data transfer methods, CNC milling machine parts to prepare for machining, CNC milled part machining with tool path created
114 axis machining a) Indexing 4 axis machining b) Continuous (simultaneous 4 axis machining) c) Drilling a hole d) Cutting tool and tool holder, Wrapping the surface e) Coarse milling f) Finishing milling, Simulating tool paths
12 Cutting tool and holder selection, Selecting 5 axis machining to be used a) Coarse milling process b) Drilling process c) Profile milling process
13 d) Side wall machining (Swarf) e) Finishing milling, Simulating tool paths
14Choosing a bench code pre-processor to derive NC codes, deriving NC codes
15 CNC milling machine data transfer methods, CNC milling machine data transfer methods, CNC milling machine parts to prepare for machining, CNC milled part machining with tool path created
16Final exam
Recommended or Required Reading
Planned Learning Activities and Teaching Methods
Assessment Methods and Criteria
Term (or Year) Learning ActivitiesQuantityWeight
SUM0
End Of Term (or Year) Learning ActivitiesQuantityWeight
SUM0
Yarıyıl (Yıl) İçi Etkinlikleri40
Yarıyıl (Yıl) Sonu Etkinlikleri60
SUM100
Language of Instruction
Turkish
Work Placement(s)
None
Workload Calculation
ActivitiesNumberTime (hours)Total Work Load (hours)
Midterm Examination111
Final Examination111
Quiz14342
Attending Lectures14456
Individual Study for Mid term Examination111
Individual Study for Final Examination111
TOTAL WORKLOAD (hours)102
Contribution of Learning Outcomes to Programme Outcomes
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LO12333343442434452432224343
LO24434234242434223321323412
LO34442342342423322232324133
LO45221312222222312422333222
LO53334433333322133424133233
* Contribution Level : 1 Very low 2 Low 3 Medium 4 High 5 Very High
 
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